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Have questions? Our specialists are here to help - EQiblyorerm - 12-13-2024
<h2> Detailed Rotor Balancing Process </h2>
<h3> Equipment Preparation </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li>
</ul>
<h3> Setting Up the Sensors </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading. </li>
</ul>
<h3> Starting the Program </h3>
<ul>
<li> Open the Balanset application on your PC. </li>
<li> Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. </li>
</ul>
<h3> </h3>
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<ul>
<li> Operate the rotor at its intended working speed. </li>
<li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li>
</ul>
<h3> Mounting the Test Weight </h3>
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<ul>
<li> Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). </li>
<li> Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase. </li>
</ul>
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<h3> Calculating the Correction Weight </h3>
<ul>
<li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
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</a>
<h3> Mounting the Compensating Weight </h3>
<ul>
<li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li>
<li> Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. </li>
</ul>
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<h3> Final Check and Balance Confirmation </h3>
<ul>
<li> After installing the correction weight, run the rotor again and check the residual vibration level. </li>
<li> The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>
<h3> Creating a Balancing Report </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Post-Balancing Checklist </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>
<p> </p>
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