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Upgrade your toolkit with Balanset-1A - EQiblyorerm - 12-12-2024
<h2> with the Balanset-1A Device </h2>
<h3> Preparing the Necessary Tools </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Connect the device to your PC using the USB interface and confirm the software installation. </li>
</ul>
<h3> Mounting the Sensors </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading. </li>
</ul>
<h3> Starting the Program </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li>
</ul>
<h3> Taking Baseline Vibration Readings </h3>
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<ul>
<li> Bring the rotor to its normal operating rotational frequency. </li>
<li> The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition. </li>
</ul>
<h3> Mounting the Test Weight </h3>
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<ul>
<li> Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
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<h3> Determining the Corrective Mass </h3>
<ul>
<li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li>
<li> These parameters are displayed on the screen as numerical data and graphs. </li>
</ul>
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<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Installing the Correction Weight </h3>
<ul>
<li> Install the correction weight on the rotor according to the software's calculations. </li>
<li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li>
</ul>
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<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>
<h3> Generating a Documentation of the Balancing Results </h3>
<ul>
<li> The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>
<p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p>
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